G-125 Charlotte Fully Programmable Automatic Asphalt Emulsion Plant
This System is mechanically and electronically complete. It is constructed of the highest quality materials and design. Components such as valves, strainers, flow meters, temperature sensors, and pressure sensors, are of highest quality construction. All components mentioned including pumps, are fully automated. All components can be monitored and controlled by VFDS, which allows for ease of programming for formulation and system control and monitoring.
The Asphalt flow meter is the most accurate type available.
The whole system is PLC controlled. Auto start and auto finish.
Production of 24 to 40 tons per hour of very high-quality asphalt emulsions and related products.
Main Components Include:
Model G-125 Charlotte Colloid Mill
Cast semi-steel construction industrial head design, with type 316 stainless steel rotor and stator with “T-1″ grooving and M/S shaft. Equipped with 4″ N.P.T. inlet and 2″ outlet. Furnished with special rotary mechanical shaft seal, P/N 252-7-RMSS-100 seal housing or packing gland with metallic packing. Complete with base, coupling (size 3 1/2″ x 3 1/4 x 2 3/8”) and coupling guard. Directly mounted and aligned to a 125 horsepower, 3,600 R.P.M., 3 phase, 60 cycle, 460 volt or 3,000 R.P.M., 3 phase 50 cycle 380 volt totally enclosed, fan cooled US Motor Frame 444TS | Design Pressure: 150 PSI Maximum Design Temperature: 400° F Maximum
Asphalt Phase Includes:
- Asphalt phase pump: jacketed cast iron pump with jacketed relief valve
- Includes VFD motor, motor torque gear head, inline drive type, includes VFD control
- Asphalt mass flow meter all stainless steel (extremely accurate calibrated mass flow meter)
- Asphalt meter digital display and extra length interface cable for asphalt mass flow meter
- Asphalt pressure sensor, high temperature
- Asphalt temperature sensor
Soap Phase Includes:
- Soap phase pump: non-jacketed relief valve pump has Viton mechanical seal includes VFD motor, motor torque gear head, inline drive type, includes VFD control
- Soap flow meter all stainless steel
- Soap meter digital display
- Soap pressure sensor, high temperature
- Soap temperature sensor
- Soap strainer
- Soap stainless steel three-way recirculating looping electronic motorized valve
All above components are wired to and controlled by the P.L.C.
Charlotte Mills Fit Your Needs
Charlotte Colloid Mills are available in the size necessary to do the job quickly and efficiently. From small pilot plant models to large production units handling over 10,000 gallons per hour, Charlotte can satisfy all your Colloid Mill requirements. All model capacities are conservatively estimated from minimum to maximum.
Complete Systems
Charlotte Fully Programmable Automatic Asphalt Emulsion Plants are also available with the below models:
- Model G-100
- Model G-75
- Model G-50
- Model G-5
| Asphalt Emulsion Production | |
|---|---|
| Model G-125 | 6,000-10,000 gph |
| Model G-100 | 4,000-6,000 gph |
| Model G-75 | 2,000-4,000 gph |
| Model G-50 | 1,000-2,000 gph |
| Model G-5 | Laboratory and R&D |
For: Quality Road Paving Grade Water Emulsified Asphalt
Both industrial emulsions and road paving grades are produced on our equipment. The rapid shift to modified emulsions has required many producers to look to the Charlotte Colloid Mills because of their ability to handle high viscosity emulsions while supplying a consistently high-quality product.
If you require corrosion resistant processing, we offer Charlotte Asphalt Mills with the rotor and stator fabricated from type 316 stainless steel. The entire product processing area can also be fabricated totally from type 316 stainless steel. This option is incorporated upon request. Typically, everyone chooses stainless steel rotors and stators for asphalt. Stainless is very good for corrosion resistance and can be reworked later. Hardened steel is the other option and is typically only used when clay or sand is put into the emulsion.
All Charlotte Colloid Mills are designed to process materials up to 400°F and withstand product throughput pressures up to 150 PSI. All Charlotte Mills have externally adjustable rotor and stator gap clearances. These clearances can be set anywhere from .005” to .070”. Settings are achieved in increments of .001”. For processing versatility, Charlottes are fully jacketed to permit product heating via low pressure steam or oil during operation. Our equipment can offer you production capacities that range from one to ten thousand gallons per hour equal to up to forty tons per hour.
Superior After Purchase Support
To help you maintain your Charlotte Colloid Asphalt Emulsion Mills in top operating condition, we offer a complete line of spare and replacements parts available for same day shipping. We also offer complete factory certified mill rebuilding for all our models. To ensure proper installation and maintenance, we provide our Technical Assistance Hotline for all your support needs.